3D Printing Helps Transform How Designers Develop New Products

When you hear the word “invention,” what do you think of? Do you envision a solitary genius working in a shabby laboratory? Perhaps you imagine a pristine white laboratory filled with collage aged engineers testing out their designs in a highly controlled environment. The latest and greatest gizmo, gadget or technological advancement can happen in a number of different ways.

Start-up companies are often formed by a visionary with a grand idea that needs some help turning his/her vision into a workable prototype. Prototyping not too long ago required countless engineering hours at the drawing board, before a CAD technician could build a 3D CAD model electronically and then prototyping could take weeks or even months depending upon the complexity of your model. The time to market today has been dramatically reduced with the increased availability and speed of 3D printers. One of the most intriguing aspects of 3D printing technology is the ability for inventors to create functional prototypes rather inexpensively. Let’s take a look at the ways industrial designers and inventors are using 3D printing to create samples and trial products.

Visual Models

Full-color 3D printing, combined with binder jetting, material jetting and special printing paper, can render a vibrant result that is more than an image. This technology, sometimes referred to as rapid prototyping, makes multi-dimensional models that help designers fix flaws and validate designs to come up with a better end product, all on flat paper.

A company called 3D Systems has been developing the SLA technology which builds product models from CAD design files. The process uses a UV laser to trace cross sections across a vat of liquid polymer, hardening a thin layer of the material for each pass working its way from one cross section at a time.Fused deposition modeling (FDM) is being developed by Stratasys uses a temperature controlled head to extrude and deposit thermoplastic material in cross sections until the complete model is formed. Both of these processes have become standards in the 3D printing technologies used in lower cost systems that are helping inventors engineer their visual models

This multidimensional technology is evolving to meet the needs of designers in many industries, from manufacturers of high-end mobile phone cases to medical applications such as customized orthopedic devices.

Testing Function with Prototypes

Inventors and designers test the functionality of complex designs with trial products rendered through 3D printing technology. These prototypes simulate various materials that offer manufacturers a true look at how the end products will function. Often, businesses need working samples quickly, and this technology is designed to rapidly produce accurate models.

Building Better Tools

During production, as advanced designs move from the conceptual to the manufacturing phase, new 3D printing equipment. For metal parts for example, direct metal deposition (DMD) is a process that uses CNC lasers to fuse layers of metal powder providing often one off finished metal parts made of aluminum or even H13 tool steel.These completely functional prototypes can now be assembled into final components and tested properly for durability.

Invention helps companies in Pennsylvania like Definitive Design provide entrepreneurs and visionaries do much of the engineering, CAD designing and prototyping services for start-up companies. The future is 3D printing services is bright as new technologies are leveraged to make more manufacturing ready prototypes. Most inventors don’t know much about product design engineering but understand that visual models and functional prototypes are very important to the design process, especially if they are seeking investments and seed money.

Installing Kitchen Countertops Requires an Accurate Template

When it comes to getting new granite countertops for kitchens, homeowners need to get the sizes and edges just right. Many homeowners try to do this on their own, but the only way to ensure perfection is to hire a professional to do it. Have a professional create your countertop template so that you are happy with your new kitchen design for years to come.

Select the Material

The first thing a professional will assist you with is picking out the materials. There are hundreds of possibilities out there, and it is tough to narrow down the choices on your own. However, you can tell a professional what you need out of a countertop, and he or she will recommend the best substance for your needs and often show you samples and swatches.

Map Out Previous Countertop

Often a kitchen designer will work with a professional installer to map out your current kitchen countertops. This will serve as the base guideline for what the new countertops’ dimensions need to be. If there are changes to the equipment, cabinetry and appliances, the kitchen designer for new kitchens will develop the template after the big decisions are made. In the event your old countertop does not have the dimensions you want, then adjustments will be required.

Shape and Cut

Once the template is drawn out and you are happy with the results, the professional will cut the slab of material to the desired dimensions. This is done with a laser-guided saw that comes with a diamond-tipped blade. This ensures the material is cut smoothly and to very exacting specifications.

Remove Sink and Appliances

Prior to the installation, the professional will remove the kitchen sink and all appliances. You will want to leave this deconstruction work to professionals because you can do serious damage if you do not know what you are doing. The professional will use a the proper equipment to get the structures out of place, minimizing any damage to your appliances.

Detach Old Countertop and Backsplash

Professional contractors understand how countertops are assembled to cabinetry and walls. Experts in the industry will also know how to properly discard the countertop material, ceramics from a backsplash and adhesives. Some materials can be recycled while caustic adhesives may present a danger to landfills where your normal trash is deposited.

Install New Countertop

Make sure that your professional is bonded and insured before you hire him to install your new kitchen countertop. This way, if there are errors made in the cutting and installation process, you are not on the hook for replacement costs. The goal at this installation stage is to ensure it is installed correctly so that it does not have to be altered in any way for several decades to come.

Talk to a kitchen designer in NJ when you are in need of new granite countertops for kitchens. The new countertops often improve the appearance dramatically while raising resale value. Take your time with countertop design, and review all your options before committing to anything.