When Is Metal Spinning a Good Process to Produce a Metal Part?

There are only a few metal spinning companies in the United States that do big production runs. This process, also sometimes referred to as metal turning or spin forming, involves rotating a piece of metal at an extremely high speed against another metal part. The initial metal is then exposed to a high temperature, allowing it to be molded and shaped.

What Shapes Can It Produce?

You know you require metal spinning when you require a certain shape out of your metal. The shapes that are best-suited for this process include:

  • Cylindrical
  • Hourglass shaped
  • Hemispherical
  • Donut shaped
  • Parabolic
  • Conical

The process is excellent for making cookware, brass instrument bells, gas cylinders, liquid vessels and nose cones. It is also great for urns and ornamental lighting and lampware. All of these are often used in various commercial applications.

How Does Spinning Compare to Other Processes?

Similar metal forming processes include metal stamping and deep drawing. Metal stamping is essentially passing sheets of metal through a forming die and works best for rectangular shapes with limited depth. Deep drawing occurs when the depth of the component is greater than the diameter, which is achieved through compressive stresses.

There are several ways a metal spinning service can be leveraged over these production methods. Some of the benefits include shorter lead times, more flexible quantities and low-cost tooling. Another big perk companies should take note of is that metal spinning is a more environmentally friendly process. It produces much less waste and results in fewer emissions.

What Metals Does It Work For?

There are various metals that are great for spinning. One of the most common is carbon steel, and responds very well to the metal spinning process. It is far less prone to deformation and warping from spinning when compared to harder high alloy metals.

Copper spinning is quite common. While it is typically more expensive than steel, it does come with great electrical conductivity. Copper is softer than other metals, making it more susceptible to forming. Aluminum is generally used, and it is also highly malleable. It is much easier to create intricate shapes using aluminum than other types of metals. It is also naturally resistant against corrosion.

There are times when it is recommended to find metal spinning companies in Pennsylvania to help you create the parts you need. When dealing with a cylindrical shape a metal spinning service is often the only way to craft the component you need.

How IoT Devices Are Driving Manufacturers to Reinvent

Smart manufacturing can entail many different things combined into one. At the end of the day, companies need to develop devices and machines that allow them to implement new technologies that connect to the internet of things, share data with private servers and analyze this data for improved performance. This data capture and analysis allows businesses to grow and develop more effectively without having to halt production. For an industrial design firm, this tasks design engineers to develop new devices that leverage the Internet of Things for industrial machinery.

Companies often task an engineer to assist with developing new sensors and devices for manufacturing mechanisms. When choosing an engineer, he/she should be familiar with smart manufacturing.

Business Owners Are Recognizing the Importance of Data

The biggest advantage in which IoT devices help greatly is with the collection of data as a usable asset. Many different types of devices can be used to monitor manufacturing equipment, and as a business owner, you can use that data to improve various processes. IoT capabilities are now embedded in with manufacturing equipment, material handling equipment and robotics that are used everywhere today. Naturally, the executive team needs to know how to use this data in an advantageous manner. A designer of smart manufacturing equipment can work with business owners to customize solutions that work best for an organization.

This data can be used to improve processes, help develop solutions for workforce challenges, utilize production forecasting more effectively and even develop valuation reports for potential investors. The data serves as a diagnostic tool to determine where weak points are located. Automation that incorporated Big Data is a must have for companies to service in today’s economy and can show you where your company is heading in the near future.

Manufacturers Are More Aware of the Importance of Employees

Automation does not always lead to a replacement of jobs, just different skills required to do these jobs.Today companies are hiring IoT design engineers that specialize in manufacturing to build customized solutions. Equipment operators are tasked with programming equipment and work harmoniously with CAD/CAM technicians. Data analysis tools are part of the arsenal, but professionals need to make sense of the data and communicate information effectively with management. This this blending of IoT technology, manufacturing equipment and smart people are now part of the company culture today.

A smart manufacturing designer at an industrial design firm has become part of the fabric of many new product development companies. IoT devices are here to stay, so for a business to remain competitive and abreast of the competition, employers need to keep up. Whether your goal is to enhance efficiency, reduce expenses or increase sales, you are bound to benefit from the perks of smart manufacturing.

Kitchen Flooring – When to Use Wood vs. Ceramic Tile

Some homeowners want to renovate a kitchen immediately after moving into a new home. Others want to remodel after getting tired of the same old kitchen for years. Either way, there are numerous options, and you should seriously consider what your kitchen designer recommends. Often just changing the flooring if it is old and worn is enough to revitalize your kitchen. So this post discussed the benefits of either hard wood floors or ceramic tile floors in the kitchen.

Wood

Hardwood flooring has been used in kitchens for as long as they have been building homes for its durability and availability. It maintains its high-quality appearance for years as long as you maintain it with some deep cleaning every few months and a urethane coating for protection. It also maintains an almost timeless quality provided you select the right materials initially. When you renovate a kitchen, you may want to think about resale value and what other buyers are going to like. Hardwood is a solid option that stands up to the test of time. However, it does cost a little more than option flooring options with some reports averaging it costs between $5 and $8 per square foot plus the installation costs.

Ceramic

Ceramic is highly resistant against water due to the protective glaze the tiles receive following installation. Similar to hardwood, it is extremely durable, and tends to lasts over 20 years after installation or longer depending upon the quality of the tile and how well it is installed. One huge advantage is that there are many options in regards to color, style, motif that you can select from where hardwood is limited to the shades of wood stain you can select from. You can decide how big you want the tiles to be and what shape they come in. One consideration is that they do tend to get a little cold around winter if you choose not to have radiant heat under the tiles.

When Is Each One Best?

While you should follow the advice of your kitchen designer in North Jersey, you ultimately want to pick flooring for that can repel stains when a glass of red wine falls and can hold up to heavy traffic. It may help to look at photos of kitchen flooring to help you make up your mind. Sometimes photos can suggest what you should not do.

If you want to remodel your kitchen to make your house easier to sell, then hardwood is a good choice because it does raise the resale value in most cases. However, if you plan on living in your house for a while and want something that captures your spirit and personality, then ceramic tiles may be the way to go. Listen to what your kitchen designer recommends, and then follow your own intuition so that you get the most out of your next renovation.