5 Steps to Improve Press Brake Productivity

Let’s face it. When it comes to your metal fabrication shop needs, your main focus is on producing high quality results cost effectively. Equipment productivity is key to reducing internal costs and raising the margins of profitability on each job. If there are areas within your production process that slow down productivity, let’s identify them and find a few solutions that tend to bog down a fabrication flow. There are five steps you can follow to improve the productivity when it comes to the press brake operations.

Step 1: Organize the Workstation

Organization is important in any metal forming company with welding capabilities. If your operators must stop to find tools, this takes him or her away from focusing on operating the press brake. A cluttered workstation is also a safety hazard. There needs to be a place for everything within easy access. Operators should be trained to put tools back to specifically assigned spots so that they and others can access them anytime.

Step 2: Handling Tools Effectively

There are ways to do things that can have a huge impact. Most fabrication companies have a solid inventory of press brake tooling, each tool is relevant to a specific type of bend. Cutting corners on tool selection or not putting the time into choosing the right tool can add extra steps into the forming process. Stage-bending, for example, helps reduce the need to adjust or change die heights. Sometimes the decision to do stage bending instead of swopping out for the right tool can add more time than originally allocated in the estimate. Reducing overall set up time for each bending stage and lead to dollars in the bank. This all also leads to easier change outs and helps increase productivity.

Step 3: Take Advantage of Precision Tooling

Getting operators into better productivity habits is important. Have them work smarter and training them on the right tooling for each task is part of that. Segmented tooling allows the operator work with precut pieces to reduce waste and save time. That may require the blanks to be cut on a turret press or fiber laser cutting machine before it arrives at the press brake first. Furthermore, such operations reduce press brake tool wear, improves quality and lets you put less experienced operators on the job while reserving your more experienced operators for much more complex work.

Step 4: Use Power Clamping

A great way to reduce setup time is with power clamping. Operators can load and unload in front of the press, which goes faster than loading at the ends of the brake. It also saves space since front loading requires less space around the press brake. Up time for the machine is increased because it allows for clamp and seat tooling in one step.

Step 5: Use Control Technology Innovation

Finally, you should make use of any CNC programming installed on the press brake. If your operator is not fully trained on the full capabilities of the machine’s computer, let’s get them trained ASAP. Many of the CNC machines today can do so much more that they are currently being tasked with. Most machine manufacturers offer the training but require your operators to fly to a remote location. Our metal fabrication shop in Philadelphia brings the trainers to us and operators are trained on our machines. Don’t become one of those sheet metal fabricators that accepts the status quo as good enough. Continuous improvement should be part of the company culture.

Custom Panels for Modern Kitchen Upgrades

There is a huge cover-up going on in chic, stylish kitchens across the land. The cover-up was thought to be a trend fueled by modern manufacturers, but hiding kitchen appliances with custom appliance panels may be one of the biggest design successes in the last decade. Dishwashers, refrigerators, microwaves, and even televisions have become sight-unseen workhorses as they meld into the surrounding cabinetry. Because of this design change, kitchens are beginning to look sleeker and more streamlined.

How Did Hiding Appliances Begin?

With an eye for hiding what can be the biggest unsightly appliance in the kitchen, designers found that by applying custom appliance panels to the fridge, not only did it hide the fridge’s mass, it made the wall of panels more eye-catching and appealing. As cabinetry expanded over the whole area, kitchen appliances that blend into their surroundings became more the norm in upscale kitchens. Integration is more sophisticated with its clean lines than the outdated older appliances that drew attention away from the rest of the kitchen with their dull white appearance.

Why Hide Kitchen Appliances?

Consumers may choose to update and renovate to an ultra modern, contemporary, country, or old-world kitchen and fill it with shaker, inset, distressed, or beadboard style cabinet doors. Hiding the appliances with custom appliance panels often provides an elegant, yet artsy vibe so loved by kitchen designers in Hamilton NJ. The beautiful lines of the stylish panels expand the kitchen because the cloaked appliances don’t chop the room into pieces as the eye wanders over it. Besides making the kitchen appear much larger, the panels also allow the countertops and floors to become participants of the kitchen’s show.

What Else Can Appliance Panels Do?

For homeowners renovating guest houses, summer cottages, or luxury apartments, thinking outside the box with cloaking panels may allow chic design without requiring a sacrifice of style. Small appliances such as refrigerators or wine coolers can be hidden under cabinets, double as an island, or even cloak themselves into waist-high room dividers. They can also be concealed as end tables and mystery boxes in bedroom suites, finished basements, man caves, and exercise rooms.

Are Appliance Panels Another Trend?

Choosing to upgrade and modernize kitchens with kitchen appliances that blend is a trend that has been around since 2005, it is a design feature that allows for sleek, classic lines to extend from the rest of the house into the kitchen. For consumers looking to leverage custom appliance panels, look for designer kitchen design ideas to help create a showplace kitchen.

Managing Childhood Fear of Dentists

Fear of the unknown is a real emotion, whether you are an adult or a child. But for children, who have no control over the situation, the fear of the unknown can be traumatic and distressing. Many children react to fear with panic attacks and tears when they are told they must visit a dentist because it is an unknown. They may have heard an adult talk about a dental visit, or they may have seen a dentist on a television show, but the child’s perception of a dentist can often bring about the same reaction as a doctor visit. To ensure your child has good oral health, begin overcoming dental anxiety by demystifying the visit.

Reasons Children Fear Dentists

Between the ages of two and eight, childhood fear comes in many forms and for many reasons. One of the main factors for overwhelming fear of your children’s first visit to the dentist is often his or her perception of other family members feelings toward dentists. Thus, your child’s anxiety level may be based on what their belief is about your perception of a dental visit. By overcoming dental anxiety, you may be taking the first step in helping your child become less anxious.

Other reasons children may fear dentists can include:

  • Emotional insecurity
  • Fear of strangers
  • Panic disorder
  • Fear of pain
  • Social anxiety
  • Concern about possible threats
  • Separation anxiety

Ways to Overcome Children’s Anxiety

Overcoming dental anxiety in children can often be relatively easy because they take their reaction cues from those they trust. You may be able to project positive feelings toward the dentist in a few simple ways. Here are a few suggestions:

  1. Visit a pediatric dentist before baby’s second birthday.
  2. Role play a dental visit with your child and their favorite doll and make it fun.
  3. Keep your words simple. Don’t include shot, drill, hurt, etc.
  4. Avoid bribery because kids are smart enough to know something is probably wrong if they must be bribed.
  5. Find a television show they love with an episode about dentists and share it with them several times.
  6. Make brushing teeth a fun experience each night.

Using Positive Reinforcement Works

Pediatric dentists are typically specially trained to deal with overcoming dental anxiety in children, so finding one you trust can be the first step in developing good oral health for your young child. Finding a dentist for children in Langhorne and talking to your child about the dentist as if he or she were a friend may ease the first office visit anxiety for both of you.

Designers Bolster Healthcare Advancements

The popularity of healthcare wearables may continue to grow as both consumers and medical practitioners embrace these emerging technologies and the benefits of monitoring health factors in real time. To serve this market, it can be important for the inventor to consult with a wearable device designer to carefully consider strategies for launching new devices that function effectively, connect wirelessly with data receptors, leverage that information via in app analytics and display the data efficiently.

Anticipate Challenges Early

Having been involved in comparable product launches, product design firms may be able to avoid delays caused by reworking product features by anticipating challenges early in the process. Regulatory hurdles may be addressed during the design and prototyping phases. Potential supply chain interruptions may be circumvented so manufacturing expectations can be met. Early marketing studies may reveal unexpected sales channels. Tests can be conducted to validate manufacturing feasibility may expose problems that can be prevented.

Improve Market Appeal

Consumers are more likely to wear a device consistently when it is easy to use and is aesthetically pleasing. Having worked on other products, a wearable technology designer may be able to suggest features that make your wearable medical device more likely to be adopted by consumers. A viable concept, combined with thorough planning and the potential for strong sales, may also drive early investment in the product.

Access Expertise

Start-ups need an invention help company engineer the initial concept and may be able to provide access to the expertise needed to turn the idea into reality. Design firms often have logistics specialists to help coordinate manufacturing and distribution. Artists and illustrators are often needed to enhance the invention’s design to emphasize the product value while making it visually pleasing to the user. Information security experts may address data privacy concerns and how non-public personal and medical information will be kept secure.

Ensure Great Product Design

Emphasizing great product design can make healthcare wearables more successful once it reaches the consumer marketplace. Product design engineering specialists may find creative ways to combine functionality with design elements that make using the device intuitive for the health worker and the patient. They may stay away from the types of trendy features that could overwhelm the product’s intended usefulness.

Launch Health-Focused Technology

Health-focused technology may continue to evolve as healthcare organizations and product design engineering firms find new ways for technology to give doctors and patients better information. Ultimately the goal is to make better diagnoses and decisions, as well as change a patient’s daily behavior for healthier results. A wearable device designer can be critical for helping to get these important medical technology advancements from concept and into the hands of users to help improve health and save lives.

Advantages of Working With a Progressive Metal Stamping Partner

Now that your design is ready for fabrication, choosing the right metal stamping company can become a critical step in the production process. Consider the many ways in which partnering with a large metal stamping company may be advantageous.

Cost Savings

Cost considerations may be important to marketability of the final product. Large metal stamping partners may be able to share cost savings without compromising quality.

  1. Setup Costs. Rather than paying for setup on multiple machines, long run stamping machines may save costs due to one comprehensive setup process. Particularly for smaller runs, reducing setup costs can make a significant impact in the product’s final cost.
  2. Bulk purchases. The larger the partner, the bigger their bulk pricing discounts may be due to the quantities of raw materials they purchase.
  3. Shipping costs. Larger metal stamping companies may be able to manage more sections of the manufacturing process without passing the product onto another vendor, which can save in shipping and handling costs.

Speed to Market

  1. Multiple Forming Stages in One Pass: If your metal part requires multiple metal forming stages to occur, using a progressive stamping die may be the way to go.
  2. Processing efficiencies. Progressive stamping presses feed sheet metal from a coil rather than lifting precut sheets into the press, reducing downtime between processes.
  3. Availability of materials. Companies that regularly handle larger stamping runs may have on hand a broader inventory of materials, reducing wait times for raw material delivery.
  4. Longer runs. The price per part costs are often significantly reduced in the progressive die stamping process. Ultimately you will need to sell what you produce so over production is not wise. Accurate forecasting is the key to managing production sizes.

State-of-the-Art Technology

Larger fabricators are more likely to invest in CNC technology that improves quality and productivity. Quite often progressive metal stamping economies can be found in the form of automation. Material handling and press set up is what takes workers the most time and there are lifts, automated die inserters and other automated solutions that speed up the production process.

Best Value for the Money

So the best value for the money comes when partnering with the larger metal stamping companies in PA who can provide manufacturing services that improve the production speed as well as lower costs. When you have product sales over 10K units in a given year, progressive metal stamping tends to be the better manufacturing process to lower metal part costs. Long run stamping companies are limited with only a few good options is Pennsylvania.

3D Printing Helps Transform How Designers Develop New Products

When you hear the word “invention,” what do you think of? Do you envision a solitary genius working in a shabby laboratory? Perhaps you imagine a pristine white laboratory filled with collage aged engineers testing out their designs in a highly controlled environment. The latest and greatest gizmo, gadget or technological advancement can happen in a number of different ways.

Start-up companies are often formed by a visionary with a grand idea that needs some help turning his/her vision into a workable prototype. Prototyping not too long ago required countless engineering hours at the drawing board, before a CAD technician could build a 3D CAD model electronically and then prototyping could take weeks or even months depending upon the complexity of your model. The time to market today has been dramatically reduced with the increased availability and speed of 3D printers. One of the most intriguing aspects of 3D printing technology is the ability for inventors to create functional prototypes rather inexpensively. Let’s take a look at the ways industrial designers and inventors are using 3D printing to create samples and trial products.

Visual Models

Full-color 3D printing, combined with binder jetting, material jetting and special printing paper, can render a vibrant result that is more than an image. This technology, sometimes referred to as rapid prototyping, makes multi-dimensional models that help designers fix flaws and validate designs to come up with a better end product, all on flat paper.

A company called 3D Systems has been developing the SLA technology which builds product models from CAD design files. The process uses a UV laser to trace cross sections across a vat of liquid polymer, hardening a thin layer of the material for each pass working its way from one cross section at a time.Fused deposition modeling (FDM) is being developed by Stratasys uses a temperature controlled head to extrude and deposit thermoplastic material in cross sections until the complete model is formed. Both of these processes have become standards in the 3D printing technologies used in lower cost systems that are helping inventors engineer their visual models

This multidimensional technology is evolving to meet the needs of designers in many industries, from manufacturers of high-end mobile phone cases to medical applications such as customized orthopedic devices.

Testing Function with Prototypes

Inventors and designers test the functionality of complex designs with trial products rendered through 3D printing technology. These prototypes simulate various materials that offer manufacturers a true look at how the end products will function. Often, businesses need working samples quickly, and this technology is designed to rapidly produce accurate models.

Building Better Tools

During production, as advanced designs move from the conceptual to the manufacturing phase, new 3D printing equipment. For metal parts for example, direct metal deposition (DMD) is a process that uses CNC lasers to fuse layers of metal powder providing often one off finished metal parts made of aluminum or even H13 tool steel.These completely functional prototypes can now be assembled into final components and tested properly for durability.

Invention helps companies in Pennsylvania like Definitive Design provide entrepreneurs and visionaries do much of the engineering, CAD designing and prototyping services for start-up companies. The future is 3D printing services is bright as new technologies are leveraged to make more manufacturing ready prototypes. Most inventors don’t know much about product design engineering but understand that visual models and functional prototypes are very important to the design process, especially if they are seeking investments and seed money.

Installing Kitchen Countertops Requires an Accurate Template

When it comes to getting new granite countertops for kitchens, homeowners need to get the sizes and edges just right. Many homeowners try to do this on their own, but the only way to ensure perfection is to hire a professional to do it. Have a professional create your countertop template so that you are happy with your new kitchen design for years to come.

Select the Material

The first thing a professional will assist you with is picking out the materials. There are hundreds of possibilities out there, and it is tough to narrow down the choices on your own. However, you can tell a professional what you need out of a countertop, and he or she will recommend the best substance for your needs and often show you samples and swatches.

Map Out Previous Countertop

Often a kitchen designer will work with a professional installer to map out your current kitchen countertops. This will serve as the base guideline for what the new countertops’ dimensions need to be. If there are changes to the equipment, cabinetry and appliances, the kitchen designer for new kitchens will develop the template after the big decisions are made. In the event your old countertop does not have the dimensions you want, then adjustments will be required.

Shape and Cut

Once the template is drawn out and you are happy with the results, the professional will cut the slab of material to the desired dimensions. This is done with a laser-guided saw that comes with a diamond-tipped blade. This ensures the material is cut smoothly and to very exacting specifications.

Remove Sink and Appliances

Prior to the installation, the professional will remove the kitchen sink and all appliances. You will want to leave this deconstruction work to professionals because you can do serious damage if you do not know what you are doing. The professional will use a the proper equipment to get the structures out of place, minimizing any damage to your appliances.

Detach Old Countertop and Backsplash

Professional contractors understand how countertops are assembled to cabinetry and walls. Experts in the industry will also know how to properly discard the countertop material, ceramics from a backsplash and adhesives. Some materials can be recycled while caustic adhesives may present a danger to landfills where your normal trash is deposited.

Install New Countertop

Make sure that your professional is bonded and insured before you hire him to install your new kitchen countertop. This way, if there are errors made in the cutting and installation process, you are not on the hook for replacement costs. The goal at this installation stage is to ensure it is installed correctly so that it does not have to be altered in any way for several decades to come.

Talk to a kitchen designer in NJ when you are in need of new granite countertops for kitchens. The new countertops often improve the appearance dramatically while raising resale value. Take your time with countertop design, and review all your options before committing to anything.