The Benefits of Metal Spinning for Equipment Manufacturing

Equipment manufacturing often requires metal components with exact specifications, tight tolerances and often expensive materials. If you need copper or brass parts that are symmetrical in shape, metal spinning can be a cost effective option. Metal spinning is a technique for forming complex, symmetrical, 3-dimensional shapes from sheet metal disks. The spinning disk is shaped either manually or by a CNC lathe, which allows for easy customization. Metal spinning is a perfect solution for producing components in a wide range of industries such as:

  • Electrical
  • Cookware
  • Architectural
  • Lighting
  • Manufacturing equipment

Metal spinning has a number of benefits compared to other fabrication techniques. Not only is it ideal for custom, complex forms, spun components are seamless, stronger and often less expensive to produce.

1. Perfect for Complex Forms

Because components are formed by stretching metal on a high speed lathe using CNC control systems, they can be shaped to your exact specifications and can assume nearly any form that is axially symmetrical. Pressure vessels for example require good conductive metals to be shaped into spheres with depth and without seams. Therefore, copper spinning is the manufacturing process recommended for pressure vessels. Heating techniques are used to neck down or close off forms when cold techniques aren’t possible. If you’re working on a prototype and need to make minor alterations, this can be done quickly and easily.

2. Stronger Parts

The spinning process actually realigns the grain of the metal, which improves the tensile strength. That means you can use a lighter gauge material to do the same job as a heavier component fabricated by a different method. Each component is created from a single disc of metal so that there are no seams in the final product. The lack of seams makes a component made by spinning capable of withstanding greater pressure from inside or outside. This is why fire extinguishers, oxyacetylene tanks and other pressurized canisters are usually made using the metal spinning technique.

3. Less Expensive

Metal spinning is one of the most affordable techniques for producing custom metal components. This is primarily due to low-cost tooling and lack of waste material during the spinning process. Because of the flexibility of CNC technology, design changes can usually be implemented without additional costs to the client. Most custom metal forming manufacturers embrace sheet metal spinning as a viable alternative to metal stamping with dies and power presses when clients are looking for circular shapes.

If you need decorative reflective metals for your metal parts, copper spinning, brass spinning or another process called hydroforming sheet metal may be the perfect solution. Consult with a custom metal spinning company in Pennsylvania to find out if metal spinning is the right technique for your next metal part.

Deciding Between Die Stamping and Laser Cutting? Consider This

As a metal fabrication buyer, you may have questions about the differences between die stamping and laser cutting from a quality and economy’s standpoint. There are advantages to each process and knowing what those are can ensure that you choose the right option. We’ll go over how the processes work and why one or the other might be better for your specific purposes.

Metal Stamping Process

Die stamping is a process where a metal die is made according to the final drawing of your part and is installed into a power press that is used to fabricate metal. The die is pressed into the metal to pinch it into the shape that is needed. This type of process requires the right metal substrate and the correct force to stamp, mold and shape that metal. Progressive dies can perform multiple tasks in one pass through the equipment.

Laser Cutting Process

Sheet metal laser cutting involves the use of a CO2 laser machine or a fiber laser cutting service which cuts the metal into a specific shape that remains flat. There is no die required because the drawing is input into the computer of the laser machine. However, this also means that the metal part can only be made into a flat shape. Die stamping allows the shape to be molded and turned into a specific piece that you need.So there will be additional passes through a press brake that may be required to shape the metal part. If your part is nothing more than a flat shape, this may be a wonderful option.

Differences Between Die Stamping and Laser Cutting Service

When you are using the stamping method, one of the disadvantages is the need for a physical die tool to me made by a craftsman. The creation of the die can be time-consuming, requires hardened tool material and can be costly to produce depending upon its complexity.As for sheet metal laser cutting, a technician programs the computer based upon the drawing provided so there are some labor costs and required skills involved but the time and material costs are significantly reduced.

Not all fabricators have opted for laser cutting equipment. The machines are a big investment and the payoff may be years.If your part requires metal forming, bending and other processes, a progressive die stamping company might be better equipped to handle your metal part. If your part requires only blanking, cutting and coining, perhaps a company that has a newer fiber laser cutting machine is a good partner.

The Right Choice for You

The metal part drawing and the sheet metal thickness and quality will be required for you to make the right decision. Not all steel fabrication companies are considered equal and encourage you to do your due diligence. Get a quote, a few testimonials and have the conversations with your partner. Ask if they are an ISO Certified metal stamping company and ask to see their certificate.

Contrast Is the Hottest Trend in High-End Kitchen Remodels

In most parts of the country, housing markets are booming. Smart homeowners realize they can use the equity in their houses to improve the overall value of their residential investment. Of course, few renovations are more advantageous than a kitchen remodel. If you are planning to renovate your home’s nerve center, you should think about contrasting colors when planning your new kitchen design. Here are four reasons contrast is the hottest trend in high-end kitchen remodels.

1. Contrast Is Different

Not many things are more frustrating than spending $50,000 or more on a kitchen renovation only to realize your new space looks like the builder-grade project a friend or neighbor already has. Even if you choose expensive appliances, countertops and finishes, your kitchen may not stand out without something more. Contrasting the colors found in your cabinet’s finish and the colors in your countertops is an excellent way to avoid that just-built, mass-produced look that is common in many homes.

2. Paint Is In

Wooden cabinets will probably always have a place in kitchens. Nonetheless, too much wood can appear dark, heavy and dated. By combining painted kitchen cabinets with wooden furniture, you can give your space a more stylish vibe. Try installing painted lower cabinets and wooden upper cabinets or vice versa to achieve a magazine-ready look. If you are married to the idea of having only wooden cabinets, try painting an island or banquette to achieve the contrast you are looking for.

3.Stone Is Hard To Match

With the elegant appearance and resilient surface of polished stone, marble, granite and even manufactured stone countertops have a place in any renovated kitchen. When looking through stone countertop styles, though, you probably notice that most types are varied and colorful. Matching natural variations is often impossible. When you add some contrast to your kitchen, you don’t have to worry about whether your stone countertops and cabinets match. On the contrary, the more the surfaces don’t match, the more modern your new kitchen looks.

4. Buyers Love It

If you want to list your house for sale, you should consider the real estate competition in your neighborhood. When buyers walk through your house, you want them to be wowed when compared to similar homes. A custom designed kitchen in Princeton NJ that looks and feels customized, will help potential buyers do a double-take when they see your home. If you do it right, don’t be surprised if you receive multiple offers from interested buyers.

Remodeling your home with custom kitchen cabinets is one of the smartest investments you can make. By adding some contrast to your painted kitchen cabinets and the stone countertop style you select, you take advantage of the hottest trend in high-end kitchen remodels. Remember, with a bit of contrast, you can likely create the kitchen of your dreams.

Kids With Special Needs Need Dental Specialists

Children with special needs must see dentists just like any other child, but not all dentists have been trained to care for patients with special needs. That’s why your child deserves to see a dentist who is specifically trained to cater to children with special needs. When you’re asking, “What’s the best children’s dentist near me?” you’ll want to go to a practitioner who understands and accommodates the issues your child faces.

It’s About More Than Dental Care

Dental services for children with special needs should be more comprehensive. When doctors, hygienists, and assistants know how to accommodate emotional, physical, cognitive, developmental, mental, or sensory impairments, it makes all the difference to you and your child. Of course, the oral treatment includes the necessary exams, cleanings, and fillings, but special needs dentists are uniquely trained to understand how certain conditions may affect treatment.

How An Appointment Differs

When you go to an appointment with a special needs dentist, you’ll notice that the dentist’s approach is different than a typical dentist. In general, there may be a slower and more gentle approach. It’s even better when the pediatric dental office isn’t busy. Some dentists will provide special needs patients with general anesthesia as a surgeon would in an operating room. This is very wrong but it does happen.

Choosing the Right Dentist

The parent should take several things into consideration when it comes to deciding on a dentist for your special needs child. It’s great if the office staff is well-trained to identify children with special needs. Choose a dentist whose receptionist will make the proper accommodations, such as making the appointment slightly longer.

Another important factor is whether the childrens dental practice has specialized equipment. For example, you may want a dentist who has a theater set up in the exam room. This way, your child will get to watch his or her favorite movies or TV shows, making the experience much more pleasant. The dentist should also provide unique advice for dental hygiene with your kids. For instance, he or she may advise you to use a toothbrush with a cartoon character on it.

You Should Feel Comfortable and Confident

Taking your child to the dentist shouldn’t be a stressful or an uncertain process. You deserve to go somewhere where you and your child feels welcomed and accommodated. The right dentistry practice will go above and beyond to ensure your child’s needs are met.

Raising a child with special needs is rewarding, but it comes with its fair share of challenges. Going to just any pediatric dentist near me shouldn’t be one met with challenges. The right one will make it an easy and fulfilling experience.

Top 6 Kitchen Design Ideas

In today’s world, your kitchen is the heart of your home. This means you must plan carefully to make sure your kitchen is both conveniently functional and stunningly beautiful. Check out these kitchen design ideas to get inspired!

1. Prioritize Function

Before you get started on completely redesigning your kitchen, make sure you’re putting function first. While having a gorgeous kitchen is important, it needs to be a place you, your family, and your guests can easily navigate. Most importantly, plan your design so you’ll be able to easily move between the fridge, sink, and stove top.

2. Enhance the Surface Space

You can’t ever have too much counter space. Redesign your kitchen with that in mind. Also, choose a surface that’s both visually appealing and easy to use and maintain. However, be aware of the limitations and drawbacks of each counter material. For example, stainless steel may be sleek and easy to clean, but it will accumulate scratches easily. You may love the look of tiles but remember that maintaining the grout can be difficult.

3. Increase Your Storage

The biggest mistake when planning your kitchen is not making sufficient room for storage. Take advantage of all the nooks and crannies in your kitchen. For instance, instead of leaving a dust-collecting gap between your cabinets and the ceiling, put additional overhead cabinets. Consider putting deep drawers that provide easy access to your pots and pans.

4. Design Wide Walkways

Ideally, your paths in your kitchen should be at least 3 feet wide. If you’re going for a larger configuration to accommodate multiple cooks, then they should be 4 feet. When preparing your walkways, adjust your kitchen island designs accordingly.

5. Get Fresh Appliances

You may want to save money by reusing old appliances, but we caution you if they look clearly outdated. You don’t want a sore thumb sticking out in what is otherwise a beautiful kitchen. Get brand new appliances and offset the costs by finding other ways to reduce expenses. For example, you don’t need to spend $100 on drawer handles when traditional kitchen hardware ideas cost less.

6. Don’t Forget the Floor

When you look at a kitchen design photo gallery like this one, you’ll see a lot of cabinets and islands. However, don’t neglect the flooring in your planning process. Consider maintenance, slip-resistance, and porosity. You may love the look of hardwood floors, but they can be slippery and prone to wear & tear near appliances. Hard stone may be a good way to go. Houzz is a great website for kitchen design ideas that won’t break the bank.

Spun Sheet Metal for Beauty and Functionality

What do clay and metal have in common? Both can be spun to make useful and decorative items. While clay can be spun in the comfort of a studio, sheet metal spinning is an advanced technique offered by various metalworkers and manufacturers. There are many kinds of metal that can be spun and the process is very flexible. A metal spinning service is useful for retail products, industries that require vessels and ornamental architecture. Here are some great spun metal products.

Musical Instruments

A symmetrical shape often creates a beautiful musical tone, as with gongs, cymbals and these handbells. These metal instruments require seamless designs to produce a high quality sound with no vibrations out of place. Brass and copper bells are also finished to have a polished shine to go along with their melodic sound. If you need multiple bells of different sizes and shapes, it is simple task to change the tool shape and angle to suit this need. A craftsman can design multiple bells that have the same style and often works closely with a metal spinning service on the intricacies of the design and metal quality.

Kitchen Appliances

When you look around your kitchen, there are many symmetric pieces hanging from the pot rack, being used as utensils to ladle soup, cut pizza and sauté vegetables. A stove top drip pan, for example, is a round disc that is molded to fit the range slot with a hole drilled in later for the heating element to pass through. Many other food preparation items are made to spec via the services of a custom metal spinning company. Other appliances, such as blenders, microwaves and refrigerators, also use small, symmetric parts that you’ll only know are there if you’re involved in manufacturing or repairing of such items.

Decorative Metals

Metal is a common decorative material in rustic and modern lighting units. A metal bowl can be spun from a bronze sheet of metal that would look great on your dining table with some flowers, or fruit. Recessed lighting fixtures, hanging pendant lights and symmetrical wall sconces often use the metal spinning process to produce their shapes. For artists, a spun metal plate makes for a unique canvas to paint or etch. Small metal discs are great for windchimes and it is not unusual for iron alloys to be spun for railings and room dividers.

Sheet metal spinning starts off with a metal blank cut to a round shape that is flat and then contoured on a spinning press moving at high rpms. A custom metal spinning company often starts with a CAD drawing provided by the client and they work together to select metal types and grades appropriate for the task. This gallery shows some examples of items created by a metal spinning service and the machines involved in the job.

Great Resources for Generating New Product Ideas

Did you know that your most lucrative and sustainable resource for designing new products is right in front of you? The key finding new ideas for a new product is listening to your customers, frustrated consumers and patients that use various medical devices to monitor activity. In today’s world, the traditional wisdom that says product development should only be an internal process is moot. Customers and consumers you interact with are more connected and engaged than ever, and people love to share details about what frustrates them most about a particular product. Often the best ideas come from solving common problems.

But how can you use online research communities to generate new ideas? Inviting your customers to be a part of your product development team can be an eye opening experience. Here’s how you can leverage your customers insights to come up with new consumer product design ideas.

Determine What Problem You Should Solve

The first step to any product development project, whether your goal is to design medical devices or a home improvement tool, is to figure out what your customers value or what problem with an existing product they are challenged with. Your customer base can help you identify what opportunities you should capitalize on or what problem you should solve. Before you attempt to come up with an idea, make sure your direction is relevant to what your customers want.

Your goal should be to get your customers to validate the direction your solutionis providing. If your customers encourage you to solve a specific problem, chances are that others may have similar challenges with that product. You can listen to your customers’ ideas by reading online reviews about a product, conducting research surveys in Facebook or a crowdsourcing app, or interviewing some customers.

Generate, Analyze, and Synthesize an Idea

Many people today are connected digitally with like-minded affinity groups.How big is that pool of people that can benefit from the new idea you are considering?Conduct customer research by strategically formulating your questions and sharing them in a controlled way without giving too much information about your idea away. Ask open ended questions like, “How would you like to see this item perform?” and then digest and evaluate the answers you get back. “What If…” questions help you fine tune your concepts.

Our consumer product design company has been able to help clients flesh out new features to existing product lines just by buying lunch for the employees one day and whiteboarding what comes out of the team’s imagination. A customer’s workforce is a treasure trove of new ideas if you know how to tap into their creativity. The patients of a clinical practice are also a great resource on how you may want to improve the design of medical devices that were used by them. That is a harder audience to tap as a group due to HIPPA and privacy laws but consulting with them one on one with a trusted clinician can be very beneficial. Product design consulting requires us to be open minded when seeking new ideas we may wish to bring to market.