The Role of Actuators in Productivity Growth

The United States economy relies heavily on the manufacturing industry. The production of commercial goods, exports and the abundance of jobs helps this country thrive. Last year, the Bureau of Labor Statistics reported that over the last decade, growth in manufacturing productivity only increased an average of 0.7% versus an astounding 4.3% the previous decade.

Industry leaders strive for improvement through upgrades in factory machinery and manufacturing techniques. One example of these efforts is the implementation of actuators in valve operation.

How Do Valves Work With Actuators?

Valves are responsible for controlling the amount of air or fluid that is directed into various parts of the machine. Although valves can be opened and closed manually, there are benefits to using automated solutions.

Actuators can be programmed, decreasing the risk of human error. In emergency situations, they can automatically revert to an open or closed position, depending on which is safest for that particular machine. Not only does this neutralize a dangerous situation automatically, but it removes a human worker from a potentially threatening position.

There are many different applications for actuators in the manufacturing and industrial space. Many factories are switching from pneumatic rotary actuators to electric actuators, because electric models tend to be more reliable and require less maintenance. Electric actuators also operate with greater accuracy.

Why Do Actuators Increase Productivity?

Production lines are often precise processes that rely on a narrow margin of error. When one stage of the operation breaks down, the entire workflow breaks down. Lost time means smaller manufacturing yields and less profitability; this can put a factory way behind schedule and cause it to fail to meet demands on time.

Actuators have the ability to automate valve operation, resulting in fewer human errors. A facility that can operate for more hours throughout the day has the potential to produce greater volumes of goods. Larger manufacturing operations help contribute to the U.S.’s GNP, which ultimately helps the economic forecasts.

How Can You Help Improve the Numbers?

The use of industrial actuators for boilers is most common in the metal manufacturing sector. Often a more compact rotary actuator is required when dealing with manufacturing equipment. Conversion to electric actuators can do the same job of its counterparts with added benefits to the environment. To start the process of upgrading your own factory equipment, reach out to a valve actuator manufacturer that has a good engineering team to help configure a solution for your application.

Usage of Bath and Kitchen Showrooms In Remodeling

In today’s world, people are often obsessed with finding the easiest solution to a problem even if that means the quality suffers in exchange. While a quick fix can be acceptable, if you’re the type to put more care into your home improvement projects, then visiting a kitchen and bath showroom can offer an array of benefits over an online option. There are a few things that may affect your decisions when considering future kitchen and bathroom remodeling ideas.

1. Function

Interacting with a new feature or appliance in person can be the biggest influencer on how well it will fit in your home. Although an object may look nice in photos, it’s possible that the design could have some conflicts with the layout of your kitchen or bathroom. Certain cabinetry with modern styles may be difficult to open since many don’t use exposed hardware, faucets may not run the way you’d expected, and countertops or floors may have a rougher texture than you’d hoped. It is always a smart idea to visit a showroom in person to test the items you’re interested in.

2. Texture

Materials can make a world of difference in comfort and design. Online images and descriptors can only do so much for the imagination, but being able to touch a material will give you a better idea if you’d like to live with the texture for an extended period. It’s possible that the tiles you like online could be rougher or glossier than you hoped.

3. Lighting

Online images can often distort colors depending on the amount of natural vs. artificial light in the room. The only way to get a real sense of how your potential bathroom fixtures and custom kitchen cabinet designs will look upon installation is to inspect them in person. This will allow you to spot any details that may not transfer well through the camera lens.

Along with these key factors, the biggest benefit of visiting an independent showroom is the opportunity to discuss your kitchen and bathroom remodeling ideas with a knowledgeable designer. The experience and insight they can offer on what is trendy and innovative in the industry will allow you to expand your horizons beyond what you may have even considered. Some of the cabinetry with modern styles uses hardware that is recessed into the cabinets. Visiting a kitchen and bath showroom in NJ that has real life samples of the materials you are interested can alleviate any questions you may have.

Control Valves Work on Precision Timing and Repeatability

Valve actuators are one of the most important parts of any mechanical system. In industries that rely on accuracy and streamlined processes, you can’t afford to have a control valve that malfunctions. When the flow of fluids or gases within your mechanical system is unreliable, it costs you more in reduced quality, equipment repairs and even down time when vales or actuators fail to function. So what makes one industrial actuator superior to another? Whether you’re processing gasoline or filtering wastewater, it’s imperative to invest in reliable technology for your control loop.

Reduce Risk Through Improved Timing

Regardless of what fluid you are dealing with, it’s imperative that you be able to accurately control the flow rate and regulate the variables that determine mechanical efficiencies and service consistency. A faulty actuator may not manage the ratio of the fluids with the precision you require, so you need to ensure you’re achieving top-notch process control for valves. Valve timing is one of the most important yet often overlooked functions to look out for. Why? The timing function controls the following outcomes:

  • Set point controls the valve lift event
  • Ratio of various fluids allowed into your tanks
  • Overload and overheating probability is minimized

All of these functions are dependent upon your control valve actuators’ ability to achieve accurate timing at each and every valve lift event.

Why Repeatability Matters

When a scientist achieves a particular outcome in the process of an experiment, it is all but worthless if that outcome cannot be replicated. The same is true of actuators for valves. If a globe valve only produces results intermittently, your process will suffer. Time is of the essence in an industrial environment, so you should seek globe valves with precision metrics down to the millisecond. Valves with a high repeatability rate won’t be compromised by continual operation throughout the day—whether it’s constant or varying. Any valve with a limited duty cycle,  is prone to overheating that can cause errors and delays.

Choosing the Right Globe Valve Actuator

Some globe valve actuators are higher quality than others. There are also several types to choose from—pneumatic, hydraulic, electric, and spring. No matter what kind your line of work requires, investing in an actuator manufactured with quality is worth investing in. The quality of your mechanical systems depends upon a reliable flow through fluid gateways. Find an actuator for globe valves that produces reliable repeatability and precision timing for optimal results and minimal downtime in your fluid management process.

Partner with a supplier who can provide you with all of the valve and actuator parts that your control loop requires. Process control for valves is one of the most important aspects for your plant’s productivity. This is not an area you can skimp on without sacrificing quality.

Benefits of Using Radio Over IP as Part of the Utility Storm Preparedness Plan

Utility workers need to communicate within a municipality during a storm. Communication is essential to shoring up flood areas, blocking off low water crossings overflowing with water, finding storm shelters, fixing downed power lines, testing the accessibility of clean water and more. Radio over IP helps workers go beyond the current analog signals. RoIP networks offer better interoperability and greater reliability if the local Wan or Lan access is still up and running. RoIP gateways can be the ticket to improved storm preparedness for your utility company.

Improved Function

Storm preparedness plans often include radios as the communication method of choice to deliver necessary information between various departments including utility companies, military personnel, emergency services and municipality offices. Relying only on radio frequencies can mean intermittent communication during a raging storm. Radio over internet protocol uses the internet to send and receive messages. Analog signals are converted to digital signals that travel over IP networks with a vocoder. These digital voice packets are protected with routers and firewalls using what is currently securing the IP network. The added avenues for communication allowed by RoIP for municipalities improves communications for improved efficiency and effective deployment of the storm preparedness plan. When departments can communicate with each other, they can effectively communicate with residents, help affected residents faster and set up barriers efficiently.

Cost Effective

Leveraging RoIP for municipalities is a cost-effective way to streamline effective communications between the various entities mobilized during a storm. RoIP gateways allow the utility companies to use existing LAN lines whether private or public without having to build new pathways for communication. The cost savings of RoIP for utility workers allows for more money to go toward necessary emergency items such as sand bags, storm shelters and life-saving equipment.

Improved Interoperability

Radio signals can send their digitized communications over IP networks. Interconnecting RoIP for utility workers with SIP enabled devices, cell phones and VoIP phones allows the workers to tap a larger network. Communicating between departments and units is faster and more reliable. Installing RoIP for municipalities as part of the storm preparedness plans ensures the utility companies receive training and practice to employ the devices with accuracy during an emergency. Using more than one pathway to communicate naturally increases the reliability of radio communication systems.

The benefits of RoIP for utility workers cannot be overstated. When it comes to storm preparedness, radios can be life savers. Increasing their effectiveness and reliability helps residents and workers alike. Homeowners wishing to increase their ability to communicate with the outside world during a storm may benefit from RoIP if they have the necessary devices.

What is an Actuator? And What Kind Do I Need?

Shopping for the right components for your automatic control processes means weighing the needs of the system in terms of performance against both the costs and the timing demands necessary to produce it to order. This means that when you are designing those systems, you need actuators with the precision to meet your quality control specifications and the speed to keep your entire system in balance.

What is an actuator? It’s the part of the system that executes, or actuates, the command from the control to perform a mechanical action. There are several kinds, and they are involved in everything from automated manufacturing processes to boiler control for power plants and heating systems, wastewater treatment, and many more applications.

Flo Control Valve Actuators

Fluid control systems allow for everything from the treatment of a city’s water and wastewater to the regulation of building heating systems and even the power plants that run entire cities. To do this, they depend on flow control valves and the actuators that control them. The rise of automated systems across industries has led to growth projections in the demand for actuators that see expansion clear to 2023.

Finding the Right Actuators

What is an actuator good for if it is less reliable than having a manual operator? This is the limiting factor in many processes that prevent their automation. If you’re looking for an actuator manufacturer in the USA whose product offers a level of speed and precision unmatched by other models, you need an actuator that performs consistently.

  • Responsive
  • Precise
  • Instantaneously responds to control systems

That way, you’re going to be able to deliver a consistent performance throughout the fluid control system you’re designing or updating. It’s also important to remember the shipping costs and times associated with suppliers. If you’re in the USA, it’s a good idea to find an electric actuator manufacturer in the USA.

Learn More About Actuator Options

All industry analysis points to the continued rise of automation in many industrial processes, from the extraction of resources to the production of energy and manufactured goods. It contains costs, increases output, and allows businesses to do more with the same resources. That is driving a push to automate more and more industries.

You should consider working with the kind of supplier who constantly asks the right questions and then delivers answers that have the best, most relevant and well thought-out solutions for your infrastructure. Harold Beck and Sons has been making flow control valve actuators for a variety of applications since 1936 and continues to improve upon an already strong product line.

Figuring Out Which Actuator is Right for Our Needs

An actuator is designed to control the flow of liquids, gases, steam through a mechanical system. The actuator device more often than not receives a control signal electronically that instructs a motor to power the valve or damper system to open, close or partially move based upon the flow control needs of that mechanical system. There is a great answer to the question “What is an Actuator” here on this page. In industrial applications such as petroleum processing, building mechanical systems, metal manufacturing and even the creation of electricity in power plants, the systems involved are very different and the actuator types can vary greatly.

Flow Control Valve Actuators

Automated systems require a variety of process changes to build products, from assembly and fabrication actions like gluing parts together or drilling holes in them to fluid control systems that blend ingredients in chemical processes. They act by controlling the rate of flow through valves in the system, introducing raw materials at the right speed to move them through the rest of the manufacturing process. Actuators use a variety of methods, including electric, pneumatic, and hydraulic action. They ensure raw materials do not enter pressure and temperature-controlled parts of their treatment process in ways that disrupt the necessary chemical reactions. They also provide the control necessary for activities like bottling.

Finding the Right Actuators

An actuator needs to be more reliable than humans and built to withstand repetitious movements, often during harsh environments. Automating monotonous tasks like opening and closing of valves has been around since the industrial revolution. When looking for an actuator manufacturer in the USA whose product offers a level of speed and precision unmatched by other models, you need to look hard at the manufactures quality manufacturing  processes and commitment to excellence. An actuator needs to perform consistently for years to come. It should be:

  • Responsive
  • Precise
  • Instantaneously responds to control systems

Learn More About Actuator Options

All industry analysis points to the continued rise of automation in manufacturing. It contains costs, increases output, and allows businesses to do more with the same resources. In the end, it looks almost certain that companies who don’t resolve to build automatic systems as they become available for new procedures will be outpaced by the competition. Your supplier should have a knowledgeable engineering team that can answer your tough questions and an online resource library of flow control valve actuators, diagrams and answers to commonly asked questions.

Not only do top electric actuator manufacturers constantly offer new products to meet the changing needs of the industries they serve, they should also of a rapid response actuator repair service that can step up in case of emergencies. There can big dollars at stake when an actuator fails.

Talking the Talk: The Importance of Using Shop Talk in the Manufacturing Supply Industry

Working in the manufacturing supply industry brings with it a unique set of challenges to overcome. Manufacturers what to work with industrial supply partners that have deep knowledge of the tools and consumable supplies that they will need to do their jobs effectively and prefer not to buy from partners that may be new to the trade. As with any industry, these is a common language or slang in use that insiders use freely to communicate. We call that shop talk.. Although it may seem like a silly thing to be hung up on, don’t overlook the importance of using the right jargon when dealing with buyers of manufacturing supplies. There are several simple reasons which highlight why failing to talk the talk may just be an indicator that when the time comes, you can’t walk the walk either.

Know What’s Going On

On a very basic level you can’t service a client’s needs if you don’t understand them. When you’re serving as a Norton Abrasives distributor you will need to know the difference between typical tool room grinding wheels, high precision grinding wheels, and when a CBN grinding wheel might need to be employed. Clients that have an extensive tool room will know the difference and if you are presenting yourself as the authority on Norton Abrasives, you must come off as authoritative. A tool and die maker who has been doing his job for years will know when you are making things up or appear inexperienced, so using shop talk is imperative to winning their confidence. If you’re an industrial supply company in PA has a representative who doesn’t understand the slang, it can lead to misunderstanding clients  and a negative customer experience when the time comes to deliver.

Establish Your Credibility

Just as a client is likely to be using shop talk when in contact with their manufacturing supplies company, they expect to hear it back as well. When a professional uses common slang for industry terms, it shows a familiarity with the field and the products they are offering. For example, Die Max refers to a particular brand of gas springs that most die makers are very familiar with. Fibro and iFab also make gas springs but they don’t call them Die Max. Therefore when I client asks for Die Max springs, they are often looking for the best value gas springs regardless of the manufacturer’s brand. When you know your provider knows what they’re talking about it’s easier to trust their advice and opinions on what products to buy.

Relatability is Vital

Nothing is more important in any industry than trust. Whether a client is working with an SGS tools distributor or buying micro tools for Swiss machining directly from Kyocera Precision Tools, they need a service provider they can count on. Speaking the same industry language is the first step in building that trust that can then blossom into an effective working relationship. Without the ability to communicate clearly and comfortably that trust will always be on rocky footing, so knowing all the ins and outs of the industry lingo is a must.

If you’re looking for a new industrial supply company in PA it’s important to find one that you’re on the same page with. When your client knows you can speak their language you can get down to the business filling their tooling needs.